Kaijie Plastics talks about the application and difficulties of filling masterbatch
的价格是3000元/吨，假如用填充母料来代替30%PP新料的话，成本只要8600元（11000元*70%+3000元*30%=8600元），只相当原来成本的78%，这还只是一个保守的估算，像有的做管材的做快递袋的客户，填充比例可达50%以上，经济效益相当惊人！ The main use of filling masterbatch is for filling in the manufacturing process of plastic products. Using it to replace expensive resin raw materials greatly reduces the production cost. For example, a ton of new PP is 11,000 yuan / ton. The price is 3,000 yuan / ton. If you replace the 30% PP new material with a filled masterbatch, the cost is only 8600 yuan (11,000 yuan * 70% + 3000 yuan * 30% = 8600 yuan), which is only 78% of the original cost. This is just a conservative estimate. Like some customers who make pipes for express bags, the filling ratio can reach more than 50%, and the economic benefits are quite amazing!
But every industry has its own difficulties, and the same is true for filling masterbatch! First, the production cost of the filled masterbatch is mainly used for the resin and various plastic additives used as the carrier for the filled masterbatch, followed by calcium carbonate powder for the filling. Everyone knows that global crude oil prices have soared and resin prices have gone crazy Alas, and the state's environmental protection investigation is so strict, I don't know how many companies shut down their production.
Secondly, it is the production process of filling the masterbatch. The quality of the general production formula is directly related to the final quality of the product, but the factors that affect it are far more than that, such as the temperature during production, the speed of the production, and the quality of the production equipment. Bad, the proficiency of the production staff is a key factor, if a move is inadvertent, you lose.
The third is the quality inspection of the filled masterbatch. The company usually adopts the film blowing method, adding a certain proportion of the filled masterbatch and the new material to blow out the film in the film blowing machine, and then analyze the quality of the filled masterbatch from the film. Bad, but this accuracy is not high. In many cases, it is directly to take samples to different customers to take samples, different production equipment, production technology, it takes many tests to finally determine whether the product can be promoted.
The last is the universality of the filled masterbatch product. It is difficult to find two customers using the same product, because each customer has different requirements, which requires us to tailor the customer. Generally, we have ten per month. Several new products have come out, and hundreds of them are also possible, which poses considerable difficulties for production and processing!
Kaijie Plastic——24 years of experience in the research and development of filled masterbatch. ，我们将竭诚为您服务！ If you want to know about transparent filling masterbatch, blown film filling masterbatch, injection molding filling masterbatch, hollow filling masterbatch, etc., please consult the online customer service. If you do not want to type, please call the national toll-free number 0576-6747436993 , we will be happy to serve you at your service!
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